I've been posting about what seat to move my 2 yr. old into after he outgrows his RA. We had decided to wait for the new recaro.However, tonight I took his cover off to wash it, (smooshed banana anyone?) and part of the styrofoam-like stuff has broken off. Is this a major concern? We are leaving Friday for Williamsburg,VA, a good 4 hour drive away.. IF I need a new seat I need to get one tomorrow! Any suggestions? He is 36" tall and weighed 28lbs. at last check. He has been ff since he outgrew rf heightwise in his ra,about 8months now.